March 13, 2021 at 8:41 pm #10077

Participant

@Patrick wrote:

How did you make those cuts and what tools did you use.

Patrick,

I used a fine blade saw from UMM-USA (http://umm-usa.com/onlinestore/product_info.php?products_id=35). An Xacto Razor saw with fine tooth blade would work as well.

First cuts are down along the gussets around the sides of the braces, being careful to not cut too deep. Do not cut into the first “wooden” board. When removing the material you will want to keep a few scale inches of the side sill.

After making the vertical cuts use a new Xacto #11 blade to scribe horizontal between the braces. I made a jig out of some scrap Evergreen material to help as a straight edge. Once the scribing is deep enough you should be able to wiggle the side sill material until it snaps out. Then clean up with jewelers files.

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